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Evidence Guide: RIIRAI605A - Establish and maintain an underground mine mechanical plant management system

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

RIIRAI605A - Establish and maintain an underground mine mechanical plant management system

What evidence can you provide to prove your understanding of each of the following citeria?

Identify, analyse and evaluate hazards and risks associated with the use of mechanical equipment in an underground coal mine

  1. Access, interpret and apply compliance documentation relevant to establishing and maintaining underground mine mechanical plant management systems
  2. Identify, evaluate and clarify mine conditions which contribute to explosive atmospheres
  3. Identify, evaluate and clarify conditions which contribute to flammable environments
  4. Identify, evaluate and clarify hazards caused by disruption to the mine ventilation system
  5. Identify, analyse and evaluate hazards and risks relating to mechanical plant
Access, interpret and apply compliance documentation relevant to establishing and maintaining underground mine mechanical plant management systems

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, evaluate and clarify mine conditions which contribute to explosive atmospheres

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, evaluate and clarify conditions which contribute to flammable environments

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, evaluate and clarify hazards caused by disruption to the mine ventilation system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, analyse and evaluate hazards and risks relating to mechanical plant

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, analyse and evaluate hazards and risk control options and measures

  1. Identify, analyse and evaluate explosion protection control techniques for mechanical equipment
  2. Identify, analyse and evaluate fire protection and prevention methods and systems on mechanical equipment
  3. Identify, analyse and evaluate methods and systems to control engine pollutants from mechanical equipment
  4. Identify, analyse and evaluate methods and systems to control hazardous substances initiated from or used by mechanical equipment
  5. Develop systems to maintain the integrity of safety critical functions of mechanical equipment
  6. Develop systems to control hazards for energy dissipation and isolation systems on mechanical equipment
  7. Develop systems to control hazards in lifting and towing systems for mechanical equipment
  8. Develop systems to protect people in their interrelationship with mechanical equipment in the underground environment
  9. Develop systems to prevent failure of winding and personnel transport equipment
  10. Evaluate the uses of mine monitoring and information systems to control hazards and risks on mechanical equipment
Identify, analyse and evaluate explosion protection control techniques for mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, analyse and evaluate fire protection and prevention methods and systems on mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, analyse and evaluate methods and systems to control engine pollutants from mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Identify, analyse and evaluate methods and systems to control hazardous substances initiated from or used by mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop systems to maintain the integrity of safety critical functions of mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop systems to control hazards for energy dissipation and isolation systems on mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop systems to control hazards in lifting and towing systems for mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop systems to protect people in their interrelationship with mechanical equipment in the underground environment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop systems to prevent failure of winding and personnel transport equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Evaluate the uses of mine monitoring and information systems to control hazards and risks on mechanical equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish the mine mechanical plant management system

  1. Access, interpret and clarify the legislative and site requirements related to mechanical plant and equipment
  2. Establish mechanical plant objectives, systems, descriptions and responsibilities and incorporate into the mechanical plant management system
  3. Consult with relevant stakeholders in the development of the mechanical plant management system
  4. Design mechanical plant management systems to satisfy the operational systems and conditions of the mine
  5. Incorporate maintenance and inspections systems to ensure the equipment is safe to operate
  6. Incorporate systems to monitor and test the performance of safety critical functions on mechanical plant and equipment
  7. Incorporate systems to control noise, dust, other emissions and other hazardous substances
  8. Incorporate systems to develop safe work procedures
  9. Incorporate systems for the management of mechanical contractors
  10. Develop and establish mechanical engineering standards
  11. Develop and establish mechanical equipment information recording and reporting procedures, including defect reporting and rectification
  12. Establish a program, including systems and procedures, to satisfy mechanical equipment training requirements
  13. Incorporate audit and review requirements and update procedures into the mine mechanical plant management system.
Access, interpret and clarify the legislative and site requirements related to mechanical plant and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish mechanical plant objectives, systems, descriptions and responsibilities and incorporate into the mechanical plant management system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Consult with relevant stakeholders in the development of the mechanical plant management system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Design mechanical plant management systems to satisfy the operational systems and conditions of the mine

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate maintenance and inspections systems to ensure the equipment is safe to operate

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate systems to monitor and test the performance of safety critical functions on mechanical plant and equipment

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate systems to control noise, dust, other emissions and other hazardous substances

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate systems to develop safe work procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate systems for the management of mechanical contractors

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop and establish mechanical engineering standards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Develop and establish mechanical equipment information recording and reporting procedures, including defect reporting and rectification

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish a program, including systems and procedures, to satisfy mechanical equipment training requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Incorporate audit and review requirements and update procedures into the mine mechanical plant management system.

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Implement the mechanical plant management system

  1. Identify, forecast, obtain and allocate/schedule resources required for the implementation of the mechanical plant management system
  2. Communicate to all personnel, including contractors, roles and responsibilities, as specified in the mechanical plant management system
  3. Implement the mechanical plant training program
  4. Consult with relevant stakeholders and implement changes to mechanical plant management system
Identify, forecast, obtain and allocate/schedule resources required for the implementation of the mechanical plant management system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Communicate to all personnel, including contractors, roles and responsibilities, as specified in the mechanical plant management system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Implement the mechanical plant training program

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Consult with relevant stakeholders and implement changes to mechanical plant management system

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Audit and review the mechanical plant management system

  1. Audit mine mechanical engineering standards for compliance with statutory and mine site requirements
  2. Audit mine mechanical equipment monitoring systems operations for compliance with statutory and mine site requirements
  3. Audit the maintenance program and procedures for compliance with the Mechanical Plant Management System and statutory requirements
  4. Audit recording and reporting systems for compliance with the Mechanical Plant Management System
  5. Audit mechanical plant management training program for currency, relevance and compliance with the requirements of the Mechanical Plant Management System
  6. Establish procedures for non-compliances revealed by audit and modify the management plan where appropriate
  7. Review the Mechanical Plant Management System
Audit mine mechanical engineering standards for compliance with statutory and mine site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Audit mine mechanical equipment monitoring systems operations for compliance with statutory and mine site requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Audit the maintenance program and procedures for compliance with the Mechanical Plant Management System and statutory requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Audit recording and reporting systems for compliance with the Mechanical Plant Management System

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Audit mechanical plant management training program for currency, relevance and compliance with the requirements of the Mechanical Plant Management System

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Establish procedures for non-compliances revealed by audit and modify the management plan where appropriate

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Review the Mechanical Plant Management System

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria, required skills and knowledge and the range statement of this unit and include evidence of the following:

knowledge of the requirements, procedures and instructions for the establishing and maintenance of an underground mine mechanical plant management system

implementation of procedures and techniques for the safe, effective and efficient completion of the establishing and maintenance of an underground mine mechanical plant management system

the identification of the relevant information and scope of the work required to meet the required outcomes

the identification of viable program options and the selection of programs that best meet the required outcomes

working with others to establish and maintain an underground mine mechanical plant management system

consistent and timely establishing and maintenance of an underground mine mechanical plant management system

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment. Where personal safety or environmental damage are limiting factors, assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills.

The assessment environment should not disadvantage the participant. For example, language, literacy and numeracy demands of assessment should not be greater than those required on the job.

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity.

Aboriginal people and other people from a non English speaking background may have second language issues.

Assessment of this competency requires typical resources normally used in a civil works environment. Selection and use of resources for particular worksites may differ due to site circumstances.

Where applicable, physical resources should include equipment modified for people with disabilities.

Access must be provided to appropriate learning and/or assessment support when required.

Method of assessment

This unit may be assessed in a holistic way with other units of competency. The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods:

written and/or oral assessment of the candidate's required knowledge

observed, documented and/or first hand testimonial evidence of the candidate's:

implementation of appropriate procedures and techniques for the safe, effective and efficient achievement of the required outcomes

identification of the relevant information and scope of the work required

identification of viable options and the selection of options that best meet the required outcomes

consistently achieving the required outcomes

first hand testimonial and documentary evidence of the candidate's:

working with others to establish and maintain an underground mine mechanical plant management system

consistent and timely gaining of approval of an underground mine mechanical plant management system

provision of clear, timely required support and advice on the implementation of an underground mine mechanical plant management system

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues.

Required Skills and Knowledge

Required skills

Specific skills are required to achieve the performance criteria in this unit, particularly for the application in the various circumstances in which this unit may be applied. This includes the ability to carry out the following as required to establish and maintain an underground mine mechanical plant management system:

apply legislative, organisation and site requirements and procedures

access, interpret and apply:

technical information

site / legislative requirements

records and reports

briefings and handover details

apply the principles of mine design

apply hazard identification and risk management processes

apply work planning and coordination procedures

apply training needs analysis

interpret and apply manufacturer instructions

apply effective communication techniques

access, evaluate and apply data from monitoring systems and equipment

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit, particularly its application in a variety of circumstances in which the unit may be used. This includes knowledge of the following, as required to establish and maintain an underground mine mechanical plant management system:

legislative and statutory requirements for mechanical plant and equipment

the emergency response and disaster planning processes and techniques

audit review processes and techniques

mechanical engineering standards

safety critical function of mechanical equipment

mine operating procedures for mechanical plant and equipment

mine design relating to mechanical plant and equipment

options to prevent failure of winding and personnel transport equipment

options to control hazards and risks relating to mine mechanical plant and equipment, including explosion protection, fire protection and prevention, lifting and towing systems, hazardous substances and the interrelationship between people and mechanical equipment

energy sources, including protection and reticulation systems for electrical, hydraulic, compressed air, diesel

mine fires; the types, sources of ignition and possible impacts on plant and equipment

a basic knowledge of computer based systems relating to the monitoring, and operation of mine mechanical plant and equipment

fire fighting systems

specification for mine plant and equipment

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation

may include:

legislative, organisation and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Mechanical plant management system establishes procedures for maintaining safe equipment including:

hazard identification and quantification

risk management

consultation

authority and responsibility

controls established to manage identified risks

reporting and communication

document control

audit and review

Flammable environment may include but is not limited to:

coal storage bins

reclaim tunnels

confined spaces

gases

dust

restricted work area

flammable environments, i.e. those related to heat sources, fuel sources and ignition sources

Hazard is defined as:

a source of potential harm or a situation with a potential to cause loss

Risk is defined as:

the chance of something happening that will have an impact upon objectives. It is measured in terms of consequences and likelihood

Hazards and risks to be identified, analysed and clarified in the MPMS include:

explosion initiated from mechanical equipment

fire initiated and/or supported by mechanical equipment

hazardous substances used for mechanical equipment

toxic substances generated by mechanical equipment

the release of uncontrolled kinetic energy (unplanned movements) on mechanical equipment

the interaction and/or failure of transport and production equipment

the use and storage of high pressure fluids

moving and rotating parts on mechanical equipment

fluid injection incidents

dangerous goods e.g. LPG, flammable liquids

strata failure

Interrelationship with mechanical equipment in the underground environment may include:

access systems

guarding

remote and/or automatic control

restricted working areas

safe standings/operating zones

ergonomics and vibrations

vision

manual handling

working at heights

emergency egress systems

Hazards associated with transport equipment and other plant may include:

tyre and rim failure

interaction between vehicles

restricted vision and clearance

power reticulation

Operational systems and conditions may include but are not limited to:

methods of mining (e.g. longwall, place change, bord and pillar)

weather

grades

water

drilling and explosives

road and rail design

dredging and pumping

electrical reticulation

productivity

environmental considerations

coal preparation and handling

methane drainage

Safe work procedure will include, but is not limited to:

cutting and welding in underground coal mines

energy isolation and dissipation

confined spaces

Engineering standards may include but are not limited to:

mechanical plant maintenance procedures

system for the modification and rectification of mechanical equipment

systems for erection of plant

Training applies to:

mine workers

tradespeople

permanent employees

contractors

mine officials

other special requirements

Audit is defined as:

a systematic examination against defined criteria to determine whether activities and related results conform to planned arrangement, and whether these arrangements are implemented effectively and are suitable to achieve the organisation's policy and objectives